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HACCP hazard analysis, built on live data
HACCP hazard analysis identifies the biological, chemical and physical hazards likely to occur for each raw material — and it is only as strong as its data source. Replace static literature reviews with weekly risk scores per material and hazard, defensible in every audit.
What does data-driven HACCP hazard analysis mean?
Hazard analysis is the first principle of every HACCP plan: identify the biological, chemical and physical hazards reasonably likely to occur for each raw material and process step. Hazards introduced on purpose sit outside it and belong to a separate TACCP threat assessment. In practice, most teams still base it on static literature and last year’s spreadsheet. iComplai replaces that starting point with live data: every raw material arrives already scored 1–5 per hazard category, computed weekly from official notifications — the EU’s RASFF, the US FDA and around 80 authority sources worldwide — plus roughly 100,000 signals daily from AI-read global media. Every score is traceable to its underlying incidents, giving auditors a defensible evidence trail instead of expert opinion. And because pesticide and regulatory prediction look up to 12 months ahead, the analysis can include hazards that haven’t arrived yet — the ones a literature-based HACCP review structurally misses.
From scored materials to a defensible hazard analysis
Score
Start from scored raw materials
Every material in your portfolio arrives pre-scored per hazard category — biological, chemical, physical — from live regulatory signals and incident data.
- Directly usable as HACCP hazard analysis input
- Updated weekly, so reviews use current risk
Step 2 · Evidence
Show auditors the evidence behind every score
Each score links to the notifications and incidents behind it — de-duplicated so trend lines reflect truly unique cases. When an auditor asks “why is this hazard rated 4?”, the answer is one click.
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Predict
Include the hazards that haven’t arrived yet
Pesticide and regulatory predictions extend the analysis forward — flagging residues not covered by routine testing up to 12 months before they materialise.
- Prioritise testing gaps before shipments arrive
Common questions about data-driven HACCP
Q1
Can iComplai scores be used directly in a HACCP plan?
Yes — that is what they are built for: a 1–5 score per raw material and hazard category (biological, chemical, physical), updated weekly, used as the input to the hazard-analysis step. The documented HACCP plan itself remains yours; the scores replace the static literature review that usually feeds it.
Q2
What do auditors see behind a score?
The evidence, one click away: the official notifications and incidents behind each score, de-duplicated so multiple authority reports of the same case count once, each with its source authority and date. When an auditor asks “why is this hazard rated 4?”, the answer is the record trail.
Q3
How does the analysis cover hazards that haven’t occurred yet?
Through the prediction modules of raw material risk monitoring: pesticide risk prediction flags emerging residues per ingredient–origin pair up to 12 months ahead, and regulatory prediction tracks EFSA/EPA opinion trends — so the hazard analysis includes what is coming.
Bring your HACCP material list to a walkthrough
We’ll show the live scores and the evidence behind them — 30 minutes.
Request a demo